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Old 07-25-2020, 10:02 PM   #1
Ed McLawhorn Jr.
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Default 12 bolt vs Dana 60

Been thinking about taking very heavy dana out and replacing with 12 bolt. Its known the Dana is bullet proof and takes more energy to rotate than 12 bolt. Car is a 283 ss/gt auto in 3430lb wagon with a 6:20 gear and 30" radial tire. There was a 12 bolt with 6:14 and 28.5" bias tire dad ran in the car in the 80's before rules changed on heads. Besides more hp to run dana, I'm looking at the difference in weight. With dana, I'm pretty much locked into one gt class due to not getting light enough. Would the oem 12 bolt hold up or do I need to think more about an aftermarket housing and is a good 6:14 still available? Thanks.
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Old 07-25-2020, 10:51 PM   #2
Jeff Stout
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Default Re: 12 bolt vs Dana 60

12 bolt with aftermarket goods will hold up. I'm 3360 10 flat ET with trans brake and around 170 passes. No noise yet. Did break a 4.56 street gear. Went pro gear and that's been it. Also used 4.10 gear with 9 tooth pinion and no problem. If I remember I think 85 lbs lighter then dana

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Old 07-25-2020, 11:46 PM   #3
Mark Yacavone
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Default Re: 12 bolt vs Dana 60

I wouldn't carry a Dana 60 , unless it was for the 6.50 ratio.
Come to think of it, there's your real answer ;-)
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Old 07-26-2020, 12:36 AM   #4
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Default Re: 12 bolt vs Dana 60

Quote:
Originally Posted by Mark Yacavone View Post
I wouldn't carry a Dana 60 , unless it was for the 6.50 ratio.
Come to think of it, there's your real answer ;-)
...or a 7.17 ratio...
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Old 07-26-2020, 01:08 AM   #5
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Default Re: 12 bolt vs Dana 60

with the ratios of 5.86 - 6.14 the 12 bolt pinion is very small. It may have been an isolated case but with the 5.86 in my Super 10 it did not hold up. Even with a Cryo treated gear set. Installing a 5.57 gear gained one more tooth on the pinion and gear life was much better. This was with a SS 327 running 10.30s at 8400 - 8600 RPM at around 3250 pounds
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Old 07-26-2020, 10:29 AM   #6
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Default Re: 12 bolt vs Dana 60

Isn't the 12 bolt about the only rear end that is more efficient than a Dana 60?
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Old 07-26-2020, 02:23 PM   #7
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Default Re: 12 bolt vs Dana 60

Quote:
Originally Posted by Jeff Stout View Post
12 bolt with aftermarket goods will hold up. I'm 3360 10 flat ET with trans brake and around 170 passes. No noise yet. Did break a 4.56 street gear. Went pro gear and that's been it. Also used 4.10 gear with 9 tooth pinion and no problem. If I remember I think 85 lbs lighter then dana
Jeff, was that weight difference with a limited slip diff, or a spool? Over 20 ears ago, when I switched my bracket car from an automatic to a Jerico 4 speed, I decided the old rearend needed updating. I had been using a Ford 9" with 33 spline Strange spool and axles, with a production Ford Nodular iron case, and an unbraced early style housing. After some research, I came to the conclusion that bracing the existing housing, buying an aftermarket case and bigger axles and spool would be comparable to scratch building a Dana 60. So I sold the old 9", and my buddy built a new Dana 60, using a thick tube (heavy) truck housing, billet caps, 35 spline spool & axles, and a T/A load bolt cover. Having heard all the stories about how heavy a Dana 60 was, I was pleasantly suprised when I weighed both rearends. Using the same model brakes, the Dana was a mere 6 pounds heavier than the 9". Now, keep in mind, the Dana had thicker, heavier axles, and was a thick tubed truck housing, while the 9" had a light, early housing and smaller 33 spline guts. I think the move to 35 spline axles in the 9", plus a braced housing would eliminate that 6 pounds. And if I bought an aftermarket iron case, be heavier. Now, I know an aluminum case would make the 9" that much lighter, but again, if I used a thin tube Dana housing, the Dana would also loose some weight. A Dana clutch style limited slip is a huge, heavy unit, replacing that with a spool drops a lot of weight. I can say, after 20+ years of 6000+ RPM clutch dumps, the Dana has been as reliable as an anvil. I have 3 sets of Pro gears of various ratios, and each set has at least 7 years on them, and they all still look great. Only strikes against a Dana that I see, is not as many ratios available as a Ford 9", but the 12 bolt is in a similar situation there as well. Plus the Dana is not as easy to change gears, as throwing another chunk in a 9", but again, same story with the 12 bolt. For my purpose the Dana is a great choice.
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Old 07-26-2020, 03:08 PM   #8
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Default Re: 12 bolt vs Dana 60

Quote:
Originally Posted by 340Cuda View Post
Isn't the 12 bolt about the only rear end that is more efficient than a Dana 60?
8.8 Fords are like 12 bolts very efficient. I ran an 8.8 with 5.71's weighing 3100, trans brake,10.60's no problem.




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Old 07-26-2020, 04:37 PM   #9
Jeff Stout
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Default Re: 12 bolt vs Dana 60

Quote:
Originally Posted by Rory McNeil View Post
Jeff, was that weight difference with a limited slip diff, or a spool? Over 20 ears ago, when I switched my bracket car from an automatic to a Jerico 4 speed, I decided the old rearend needed updating. I had been using a Ford 9" with 33 spline Strange spool and axles, with a production Ford Nodular iron case, and an unbraced early style housing. After some research, I came to the conclusion that bracing the existing housing, buying an aftermarket case and bigger axles and spool would be comparable to scratch building a Dana 60. So I sold the old 9", and my buddy built a new Dana 60, using a thick tube (heavy) truck housing, billet caps, 35 spline spool & axles, and a T/A load bolt cover. Having heard all the stories about how heavy a Dana 60 was, I was pleasantly suprised when I weighed both rearends. Using the same model brakes, the Dana was a mere 6 pounds heavier than the 9". Now, keep in mind, the Dana had thicker, heavier axles, and was a thick tubed truck housing, while the 9" had a light, early housing and smaller 33 spline guts. I think the move to 35 spline axles in the 9", plus a braced housing would eliminate that 6 pounds. And if I bought an aftermarket iron case, be heavier. Now, I know an aluminum case would make the 9" that much lighter, but again, if I used a thin tube Dana housing, the Dana would also loose some weight. A Dana clutch style limited slip is a huge, heavy unit, replacing that with a spool drops a lot of weight. I can say, after 20+ years of 6000+ RPM clutch dumps, the Dana has been as reliable as an anvil. I have 3 sets of Pro gears of various ratios, and each set has at least 7 years on them, and they all still look great. Only strikes against a Dana that I see, is not as many ratios available as a Ford 9", but the 12 bolt is in a similar situation there as well. Plus the Dana is not as easy to change gears, as throwing another chunk in a 9", but again, same story with the 12 bolt. For my purpose the Dana is a great choice.
With a steel spool, 33 spline axles, aluminum cast cover with bolts to keep caps in place. Might get in trouble with thin tube housings. I did bend 1 12 bolt housing with no HP stick car that weighed 3775
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Old 07-26-2020, 06:50 PM   #10
Ed McLawhorn Jr.
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Default Re: 12 bolt vs Dana 60

Quote:
Originally Posted by Mark Yacavone View Post
I wouldn't carry a Dana 60 , unless it was for the 6.50 ratio.
Mark, don't think I will need a 6:50 for this combination. If for some strange reason I do, I will try a shorter tire to add some gear.
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