Boss Mustang stocker - Page 15

Bill Diehl · 12-10-2016, 09:33 PM

Start of the 25.5C floor/cage construction or subframe connectors/rear crossmember.

Bar 1 (cossmember) is 1-5/8 x .083 CM
Bars 2A and 2B are 1-1/2 x .065 CM

Bill Diehl · 12-11-2016, 08:53 PM

Transition pan w/ shock crossmember, and trunk pan

Bill Diehl · 12-12-2016, 10:08 AM

Folks, in pic 141 you can see I do not have the 6" x 6" plates attached to the rocker sill yet, that is because I did not have the rear sheetmetal installed or "mocked up"

The blueprint dimensions that I have are not exactly the same as what the measurement's are when all the metal is assembled... that's why you see the next series of photos showing the trunk area..... In pic 141 the threaded 5/8 rod from pillar to pillar at the front is set where it needs to be so the front end aligns as it should...a lot of you all know this but for those that don't...this is the "old school" way or how to do it in your "home" workshop.

1/4" here and 1/4" there is no big deal when fitting the panels but it is when you are fitting the tubing

basically I am putting the whole car together and then taking it all apart again until I am happy with the fit and finish

Mike Taylor 3601 · 12-14-2016, 10:54 AM

Looking good.
Mike Taylor 3601

SSDiv6 · 02-06-2017, 12:27 PM

Bill,

Check your private messages.

Joe

Bill Diehl · 02-13-2017, 06:58 PM

Here is a job that takes longer than expected (99% of the work throughout this build is done by myself in my home garage, I farm out very little, only some machine work) this needs to be done first, so the cleaning process can remove all the cutting fluid before block fill

I marked the tap at the depth of the cylinder wall

checked it with a gauge plug

and of course, its not deep enough, so I will tap all the holes and then cut the bottom of the tap off to finish the job

Bill Diehl · 02-13-2017, 07:22 PM

Here is something you don't see everyday.... a legal valve job that holds the required 244cc's and moves 349 cfm at 28 at less than .550 lift, the exhaust is 232cfm. The engine makes big time power, not bad for 45 year old cast iron.

Bill Diehl · 02-16-2017, 07:21 PM

Frame Rails!!! seems like I have been waiting YEARS for these, if this was a GM or late model I probably would have been thru 3 engines already....but since its a 71 mustang.....I will admit the aftermarket is stepping up though

Bill Diehl · 02-18-2017, 12:34 PM

Post #146.....it takes over 750 ft pounds to turn that tap, I am 6-4, 240 and its a workout.....thanks to Ebay..LOL I have this on the way to get the last few threads, the chips will beak easier and cleaner as it has one thread removed....anybody that has tapped large dia pipe threads understands what I am talking about...as I said way back on page 4...this is an educational thread

http://i.ebayimg.com/images/g/PrYAAO...Vc/s-l1600.jpg

GTOMayhem · 02-18-2017, 05:48 PM

Quote:

Originally Posted by Bill Diehl

Post #146.....it takes over 750 ft pounds to turn that tap, I am 6-4, 240 and its a workout.....thanks to Ebay..LOL I have this on the way to get the last few threads, the chips will beak easier and cleaner as it has one thread removed....anybody that has tapped large dia pipe threads understands what I am talking about...as I said way back on page 4...this is an educational thread

http://i.ebayimg.com/images/g/PrYAAO...Vc/s-l1600.jpg

I lurk here and am fairly new to a lot of stocker tricks, but what exactly are you doing in this series? I know it has something to do with hardbloc filling the block, but the details are escaping me.
Rick Thomason
GTOMayhem

12-10-2016, 09:33 PM	#141
Bill Diehl Member Join Date: Dec 2013 Posts: 311 Likes: 2 Liked 9 Times in 8 Posts	Re: Boss Mustang stocker Start of the 25.5C floor/cage construction or subframe connectors/rear crossmember. Bar 1 (cossmember) is 1-5/8 x .083 CM Bars 2A and 2B are 1-1/2 x .065 CM __________________ __________________ Bill Diehl B200 C/D STK Last edited by Bill Diehl; 12-10-2016 at 09:37 PM.

12-11-2016, 08:53 PM	#142
Bill Diehl Member Join Date: Dec 2013 Posts: 311 Likes: 2 Liked 9 Times in 8 Posts	Re: Boss Mustang stocker Transition pan w/ shock crossmember, and trunk pan __________________ __________________ Bill Diehl B200 C/D STK

12-12-2016, 10:08 AM	#143
Bill Diehl Member Join Date: Dec 2013 Posts: 311 Likes: 2 Liked 9 Times in 8 Posts	Re: Boss Mustang stocker Folks, in pic 141 you can see I do not have the 6" x 6" plates attached to the rocker sill yet, that is because I did not have the rear sheetmetal installed or "mocked up" The blueprint dimensions that I have are not exactly the same as what the measurement's are when all the metal is assembled... that's why you see the next series of photos showing the trunk area..... In pic 141 the threaded 5/8 rod from pillar to pillar at the front is set where it needs to be so the front end aligns as it should...a lot of you all know this but for those that don't...this is the "old school" way or how to do it in your "home" workshop. 1/4" here and 1/4" there is no big deal when fitting the panels but it is when you are fitting the tubing basically I am putting the whole car together and then taking it all apart again until I am happy with the fit and finish __________________ __________________ Bill Diehl B200 C/D STK

12-14-2016, 10:54 AM	#144
Mike Taylor 3601 VIP Member Join Date: Oct 2008 Location: Somerset,Ky Posts: 1,370 Likes: 350 Liked 297 Times in 102 Posts	Re: Boss Mustang stocker Looking good. Mike Taylor 3601

02-06-2017, 12:27 PM	#145
SSDiv6 VIP Member Join Date: Feb 2003 Location: Glendale, Arizona Posts: 3,043 Likes: 712 Liked 1,577 Times in 581 Posts	Re: Boss Mustang stocker Bill, Check your private messages. Joe

02-13-2017, 06:58 PM	#146
Bill Diehl Member Join Date: Dec 2013 Posts: 311 Likes: 2 Liked 9 Times in 8 Posts	Re: Boss Mustang stocker Here is a job that takes longer than expected (99% of the work throughout this build is done by myself in my home garage, I farm out very little, only some machine work) this needs to be done first, so the cleaning process can remove all the cutting fluid before block fill I marked the tap at the depth of the cylinder wall checked it with a gauge plug and of course, its not deep enough, so I will tap all the holes and then cut the bottom of the tap off to finish the job __________________ __________________ Bill Diehl B200 C/D STK

02-13-2017, 07:22 PM	#147
Bill Diehl Member Join Date: Dec 2013 Posts: 311 Likes: 2 Liked 9 Times in 8 Posts	Re: Boss Mustang stocker Here is something you don't see everyday.... a legal valve job that holds the required 244cc's and moves 349 cfm at 28 at less than .550 lift, the exhaust is 232cfm. The engine makes big time power, not bad for 45 year old cast iron. __________________ __________________ Bill Diehl B200 C/D STK

02-16-2017, 07:21 PM	#148
Bill Diehl Member Join Date: Dec 2013 Posts: 311 Likes: 2 Liked 9 Times in 8 Posts	Re: Boss Mustang stocker Frame Rails!!! seems like I have been waiting YEARS for these, if this was a GM or late model I probably would have been thru 3 engines already....but since its a 71 mustang.....I will admit the aftermarket is stepping up though __________________ __________________ Bill Diehl B200 C/D STK

02-18-2017, 12:34 PM	#149
Bill Diehl Member Join Date: Dec 2013 Posts: 311 Likes: 2 Liked 9 Times in 8 Posts	Re: Boss Mustang stocker Post #146.....it takes over 750 ft pounds to turn that tap, I am 6-4, 240 and its a workout.....thanks to Ebay..LOL I have this on the way to get the last few threads, the chips will beak easier and cleaner as it has one thread removed....anybody that has tapped large dia pipe threads understands what I am talking about...as I said way back on page 4...this is an educational thread http://i.ebayimg.com/images/g/PrYAAO...Vc/s-l1600.jpg __________________ __________________ Bill Diehl B200 C/D STK Last edited by Bill Diehl; 02-18-2017 at 12:39 PM.