|
Yesterday, 08:45 AM | #1 |
Member
Join Date: Jan 2009
Posts: 211
Likes: 0
Liked 61 Times in 35 Posts
|
Cylinder leakage test
Will a gas ported piston and ring package leak the same as a conventional piston and ring package?
|
Yesterday, 09:53 AM | #2 | |
Member
Join Date: Oct 2020
Posts: 269
Likes: 3,725
Liked 526 Times in 176 Posts
|
Re: Cylinder leakage test
Quote:
Are you using a leak down tester to quantify this ? A cylinder pressure transducer would probably be the best choice to be sure. What dynamics that actually happens during combustion and the resulting pressures will be much different then we can simulate with a compressed air leak down tester. The leak down testers vary for tester to tester, the various temperatures while the test is being done and other factors will lead to variation. If you use the same leak down tester the same way, might give you a reasonable answer, but it will still vary. If someone on here has a better solution for testing this, I hope you will chime in here. Respectfully, Henry Kunz 1534 H/SA |
|
Yesterday, 11:07 AM | #3 |
Member
Join Date: Feb 2023
Location: Inver Grove Heights, MN
Posts: 139
Likes: 361
Liked 193 Times in 79 Posts
|
Re: Cylinder leakage test
While not an answer to the question, when I use a leak-down tester I'm mainly looking for consistent results from all cylinders.
__________________
Tony Leonard S/C & S/ST 5160 |
Liked |
Yesterday, 11:36 AM | #4 |
Member
Join Date: Oct 2017
Location: Bay City Texas
Posts: 372
Likes: 1
Liked 213 Times in 130 Posts
|
Re: Cylinder leakage test
You can also listen for intake and exhaust valve leakage. When I tested at TDC then I would let the piston roll over to BDC and with a long beaker bar pull the piston toward TDC and watch tester to see if it is holding pressure.
|
Liked |
Yesterday, 07:39 PM | #5 |
Member
Join Date: Jan 2009
Posts: 211
Likes: 0
Liked 61 Times in 35 Posts
|
Re: Cylinder leakage test
Here is some detail to my findings. This is a Nitrous engine which was chirping out of the left bank after a run. Iam not a Nitrous person but a N/A engine person. Ran the valves all was good. Ran a compression test not good. The compression was a roller coaster from 200 PSI to 50 PSI. Un adjusted all the valves and removed the rocker arms. The 50 PSI was a exhaust valve leak with 80% leakage and the 200 PSI is 20% leakage. I have a cylinder leakage tester and they way i use it i turn the pressure on one side to 100PSI and read the other gauge to see how much leakage there is. To me the 20% leakage on the 200 PSI cylinder is to much i was always trying to get in the 10% or less leakage range on engines i have built. I have never built a engine with gas ported pistons. BTW i always spin the engine over 5 revolutions when checking static compression.
Thanks |
Yesterday, 11:05 PM | #6 |
VIP Member
Join Date: Dec 2001
Location: phoenix
Posts: 1,462
Likes: 59
Liked 701 Times in 278 Posts
|
Re: Cylinder leakage test
Exhaust valves leaking I wonder why, they run away from each other. Low valve spring pressure or broken spring.Any of the low
cylinders measurements next to each other? What did plugs look like? Asking as I have had all these problems on nitrous plus more. Last edited by Jeff Stout; Yesterday at 11:06 PM. Reason: More |
Today, 05:44 AM | #7 | |
Member
Join Date: Oct 2020
Posts: 269
Likes: 3,725
Liked 526 Times in 176 Posts
|
Re: Cylinder leakage test
Quote:
I'm not a nitrous user, but I'm thinking the EGT's might be on the extreme high end and could cause exhaust valve face and seat erosion. Exhaust valve guide wear or loose clearances could be contributing factors. Like a " stacking of clearances " and the possibility of the valve springs fatigue and pressure loss causing the exhaust valves to bounce once they are trying to seat I would think should all be taken into account. What condition was the engine in when the customer started using N20? If it was " seasoned / used " there may have been underlining conditions that were exasperated once the "bottle" was used. The quality of the exhaust valves themselves can also be a factor. No definitive answer, just food for thought, I hope this helps. Respectfully, Henry Kunz 1534 H/SA |
|
|
|